Project Overview
To meet the demands of this 40-week project, we installed a construction hoist designed to carry long materials, heavy pallets of bricks, and other essential supplies. With a specific requirement from the contractor to secure the hoist and gates directly to the concrete slabs rather than scaffolding, our team developed a custom solution. By combining technical expertise with on-site adaptability, we ensured the successful completion of this critical installation.
Challenges Faced
- Concrete-Only Tie Design
Unlike typical installations where hoists are tied to scaffolding, the main contractor required the hoist and gates to be secured solely to the concrete slabs of the new build. This constraint necessitated a complete redesign of our usual installation methods and custom-fabricated brackets to secure the hoist in place safely. - Long and Heavy Materials
The hoist needed to accommodate oversized and weighty materials, including pallets of bricks, long boards, and other heavy construction items. This requirement influenced our choice of equipment and design modifications. - On-Site Adjustments
Once on-site, our team faced the challenge of site conditions that differed from the original drawings. With our experienced team, we quickly adapted, making the necessary adjustments to install the hoist securely.
Proposed Solutions
To address the specific needs of the Princess Royal Hospital project, we chose the MABER MBC 2000, a construction hoist designed to handle long and heavy materials.
In addition, we collaborated with external designers and structural engineers to ensure the hoist’s secure installation.
Key Features of the Hoist Solution:
- High Weight Capacity: Capable of lifting pallets of bricks and other heavy materials with ease.
- Large Platform Size: Designed to accommodate oversized building supplies.
- Bespoke Brackets: Custom-fabricated brackets ensured the hoist and gates were securely tied to the concrete slabs, meeting the main contractor’s exact requirements.
Our collaboration with an external hoist designer involved detailed planning, including multiple iterations and CAT 1 checks to verify the specifications of the brackets. This ensured that every component was safe and compliant with industry standards.
Results
Despite the challenges, the hoist was successfully installed, rigorously tested, and handed over to the client for use. Seeing the completed installation was a moment of pride for our team, as it demonstrated our ability to adapt and deliver under demanding conditions.
Our bespoke approach to this project set us apart, showcasing why existing clients continue to rely on us for their hoisting needs.
